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Nonwoven Spunmelt Machine Manufacturers

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Nonwoven Spunmelt Machine Manufacturers

MACHINE SPEED：9-500 M/MIN

FILAMENT DENIER：SPUNBOND:1.5~2.5 D;    MELTBLOWN:1.6~4μm   

FABRIC WEIGHT：9~70GSM

RAW MATERIAL：100% POLYPROPYLENE GRANULE FIBER GRADE; MFI 25-40 FOR SPUNBOND; MFI 800~1600 FOR MEL TBLOWN   

DELIVERY TIME:6-7 MONTHS

Spunmelt nonwoven machine fabric applicants:

Spunmelt nonwoven machine can produce spunmelt fabric ,spunbond fabric and melt blown fabric,with an extra web former machine and lap winder machine,the spunmelt machine can produce both spunbond fabric and melt blown fabric at the same time.

Fabric from spunmelt machine can be used to produce face mask,diaper,napkin,high quality medical usage,garment,operation suit.etc

JIASHAN HH Nonwovens Machinery CO., Ltd is China nonwoven spunmelt machine manufacturers and OEM nonwoven spunmelt machine factory. With the stable quality and easy operation of the nonwoven production line, our regular product includes single beam, double beam, SSS, SMS, SMMS, SSMMS and etc., regular width is 1600mm, 2400mm, 3200mm,4000mm,4200mm; Our wholesale nonwoven spunmelt machines has passed IS09001 quality system management certification, The whole line is highly automated. The whole line is well-structured and easy to operate. Control elements are of well-known make, high performance, and reliable technologies. The whole line is controlled by PLC and operated with a touch-screen. The allocation of the mainframe and auxiliary equipment can be specially designed and adjusted according to customers' requirements.

  • Three Beam (SMS) Spun-Melt nonwoven machine

    Supply Ability:4 SETS/month Port:Shanghai Payment Terms:TT.LC,others MACHINE TYPE:SMS (Spunbond+Melt Blown+Spunbond) MACHINE SPEED：9-350 M/MIN FILAMENT DENIER：SPUNBOND:1.5~2.5 D;    MELTBLOWN:1.6~4μm    FABRIC WEIGHT：9~70GSM OUTPUT:6-20 TON(Depends on machine effective width) RAW MATERIAL：100% POLYP...
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  • Four Beam (SMMS) Spun-Melt nonwoven machine

    Supply Ability:4 SETS/month Port:Shanghai Payment Terms:TT.LC,others MACHINE TYPE:SMS (Spunbond+Melt Blown+Spunbond) MACHINE SPEED：9-350 M/MIN FILAMENT DENIER：SPUNBOND:1.5~2.5 D;    MELTBLOWN:1.6~4μm    FABRIC WEIGHT：9~70GSM OUTPUT:6-20 TON(Depends on machine effective width) RAW MATERIAL：100% POLYP...
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  • Five beam (SMMSS) Spun-Melt nonwoven machine

    Supply Ability:4 SETS/month Port:Shanghai Payment Terms:TT.LC,others MACHINE TYPE:SMMSS (Spunbond+Melt Blown+Melt Blown+Spunbond+Spunbond) MACHINE SPEED：9-550 M/MIN FILAMENT DENIER：SPUNBOND:1.5~2.5 D;    MELTBLOWN:1.6~4μm    FABRIC WEIGHT：9~70GSM OUTPUT:10-28 TON(Depends on machine effective width) ...
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Industry knowledge

How does a Nonwoven Spunmelt Machine work?
Key Components of a Nonwoven Spunmelt Machine:
Extrusion System:The process begins with the extrusion of polypropylene granule fiber, chosen for its desirable properties.The extruder melts the granules to form a polymer melt, which is then spun into filaments.
Spinning Assembly:The spinning assembly pulls the molten polymer through spinnerets, creating continuous filaments.These filaments are then laid down in a random or controlled manner, forming the basis of the nonwoven fabric.
Meltblown Technology:In addition to spunbond technology, some machines incorporate meltblown technology in the same production line.Meltblown involves further processing the filaments into ultra-fine fibers, enhancing the fabric's filtration and barrier properties.
Web Formation:A web former machine arranges the spun filaments into a web-like structure.This web is then consolidated to create the nonwoven fabric.
Lap Winder Machine:The lap winder machine collects and winds the produced fabric into rolls or sheets for further processing or distribution.
Working Process:
Material Preparation:Polypropylene granules, specifically designed for the process, are loaded into the extrusion system.
Extrusion and Spinning:The extruder melts the polypropylene, and the spinning assembly converts it into continuous filaments.
Formation of Web:The filaments are laid down onto a moving belt or drum to form a web.
Consolidation:The web is consolidated through heat and pressure, bonding the filaments to create a cohesive fabric.
Optional Meltblown Process:If the machine includes meltblown technology, additional processing refines the fabric's structure.
Winding and Collection:The lap winder machine collects the finished fabric, winding it into rolls or sheets.

Can it produce both spunbond and melt-blown fabrics simultaneously?
Simultaneous Production of Spunbond and Melt-Blown Fabrics:
The capability of producing both spunbond and melt-blown fabrics in a single machine is a distinctive feature of advanced Nonwoven Spunmelt Machines. These machines integrate two key technologies—spunbond and meltblown—within the same production line.
Spunbond Technology:Spunbond technology involves extruding polymer granules, typically polypropylene, into continuous filaments.The filaments are then laid down randomly or in a controlled manner to form a web.
Melt-Blown Technology:Melt-blown technology takes the process further by subjecting the filaments to additional processing steps.
The filaments are attenuated through high-velocity air, creating ultra-fine fibers and enhancing the fabric's filtration and barrier properties.
Key Advantages of Simultaneous Production:
Cost Efficiency:Simultaneous production of both fabric types in one machine reduces the need for separate production lines, leading to cost savings.
Streamlined Workflow:The integration of spunbond and melt-blown technologies streamlines the manufacturing process, making it more efficient and reducing production time.
Versatility in Applications:The resulting fabric can be tailored to meet specific requirements, making it suitable for a wide range of applications.
Applications include face masks, medical garments, hygiene products, and other uses where a combination of spunbond and melt-blown characteristics is desired.
Enhanced Product Performance:The combination of spunbond and melt-blown features in a single fabric can enhance its overall performance, providing improved strength, filtration capabilities, and barrier properties.